Prefabricated panels are unrolled, unfolded, positioned and seamed with automatic hot wedge welding machines, producing double tracks for air testing. The seaming speed is approx. 2‐3 m/min. With 1000 sqm panels a three man crew will install 2-3 panels per day including positioning and quality testing.
Installation steps
Installation stage 11. Excavation work. Slopes should be restricted to max. 45°. Stones, roots and debris are removed, and the surface should be compacted, and smooth. The bottom surface shall have a positive slope to provide gas/water drainage. | Installation stage 12. A geotextile ( 500 – 800 g/sqm) or a layer of sand, ( 3-5 cm), is applied. | 3. The EPDM panel, sized according to site drawing, is supplied as a roll on a pallet. Each panel is marked with panel number, position and unfolding directions. | Installation stage 14. The panels are rolled out, unfolded and positioned. At sizes over 600 sqm:s a winch or fork lift is recommended. Normal panel size is 1000 sqm but sizes up to 3000 sqm:s have been used. |
5. The panels are seamed with a dual hot wedge producing a seam with an air channel. | 6. Each seam is tested with air pressure. Results are documented according to SealEco QAS. | 7. The EPDM panels are placed in anchor trenches and backfilled as panel placement proceeds. Then the final beach design is constructed. |
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